Portfolio
Medical, Pharmaceutical and Scientific
Medical, pharmaceutical and scientific products and equipment
Diffcore SPM (2001 - 2002)
Commissioned
to
design
four
special
purpose
pharmaceutical
machines
to
FDA
regulatory
requirements
for
use
in
a
sterile
manufacturing
environment
and
complying to GMP requirements and proofed to a minimum of IP65.
In
essence
each
machine
will
be
identical
in
operation,
however,
each
machine
must
be designed to operate in disparate geographical areas.
Each tablet is coated in a non soluble barrier material of 0.1mm thickness.
Each
tablet
is
to
have
the
coating
removed
in
a
specific
area
on
both
sides
to
allow
controlled release of the drug.
When
each
tablet
is
“drilled”
to
remove
the
coating
it
is
important
that
the
depth
of
the
hole
is
controlled
to
within
0.01mm
to
ensure
that
a
minimum
amount
of
active
ingredient is lost and thus dust and wastage is kept to a manageable level.
Each machine is to be capable of processing a minimum of 100,000 tablets per hour.
Filtered Water Dispensing Unit For Laboratory Use (2005)
Commissioned
to
take
the
conceptual
prototype
and
create
production
ready
part
and
assembly
drawings
and
a
fully
detailed
BOM
in
readiness
for
volume
manufacture.
Design and Detail Filter Systems for two sizes of Biological Safety
Cabinet (2005)
Commissioned
to
produce
3D
designs
and
2D
details
for
the
manufacture
by
fabrication
of the above products.
Cryogenic Test Equipment (2006)
Design
and
fully
detail
for
manufacture
cryogenic
equipment
for
testing
tessellating
terahertz radar absorbing materials.
Haemo-Dialysis Cartridge (2009)
Commissioned
to
design
a
Dialysis
Cartridge
for
a
Portable
Kidney
Dialysis
Machine
based upon the clients current technology and prototypes.
Keeler Ophthalmoscope body (2000)
•
Commissioned to Design and develop a low cost
Ophthalmoscope body for use “in the field”.
•
The product should be self powered
•
·Able to accept all existing “heads”
•
·Robust and durable
A Range Of Water Purification Units To Purify
60—125 Litres Per Hour(2010)
Commissioned
to
take
the
conceptual
prototype
and
create
a range of 4 variants.
All
4
variants
were
fully
detailed
ready
for
manufacture.
All
parts
sub-assemblies
and
assemblies
were
modelled
in
3D
with fully detailed drawings and a fully detailed BOM.
All
assembly
data
was
integrated
in
the
sub-assembly,
assembly and General Arrangement drawings.
Radome (2017)
Commissioned
to
produce
“a
rough
guide
to
manufacturing
feasibility
and
order
of
magnitude cost for 1 item, and batches of 10 items”.
Following
the
completion
of
the
“Project
Definition”
document
some
assumptions
had to be made in order to complete the study, namely:
4 possible methods of manufacture would be investigated;
•
Rotational (Roto)-moulding,
•
Vacuum (Vac)-Forming,
•
GRP
•
PU Foam.
Part files (3D and 2D CAD) for each method have been generated.:
Roto-Moulded
•
Half wave
•
GRP; Thin Wall High Dielectric
•
PU; Quarter Wave
•
Vac-Formed; Low Dielectric
Additional
Part
files
(3D
and
2D
CAD)
have
been
generated
to
establish
a
possible
sealing
arrangement
and
mounting
arrangement
to
the
vehicle.
This
includes
additional
bespoke
metal
and
rubber
parts
-
as
well
as
off
the
shelf
fasteners.
Resistance
to
any
specific
chemicals
was
not
indicated
–
so
only
resistance
to
general
chemicals
used
in
vehicle
cleaning
were
considered.
Resistance
to
any
specific
forces
was
not
indicated
–
so
only resistance to general impacts from road debris would be considered.
FOCUS:
This
report
will
concentrate
mainly
on
the
design
and
manufacturing
feasibility
for
the
RADOME,
and
although
important,
the
additional
parts
can
be
classified
as
general
mechanical
engineering
parts
–
and
as
such
do
not
require any special treatment.
Enclosure End panels (2018)
Commissioned
to
design
bespoke
flat
end
panels
to
retro
fit
into
an
“off
the
shelf”
electrical enclosure.
Also commissioned to produce 10—off each part by 3D printing in ABS
Heat Exchanger (2020)
Commissioned
to
Design
a
Cross
Flow
Heat
Exchanger
and
to
supply
2D
drawings
and part specifications so Parts can be manufactured.